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March 16, 2013

The Simple yet Complex process in Die Casting

Filed under: Cast Parts — Tags: , — admin @ 1:26 am

The Simple yet Complex process in Die Casting. Die casting is the procedure of molding alloys under high pressure to create alloys with definite shapes. These alloys can have diverse finishing from smooth to course depending on the purpose and predilection of the producer. Die casting has numerous compensations compared to the other manufacturing procedures. The parts fashioned are also sturdy and with high dimensional constancy. The customary alloys utilized are zinc, aluminum, and magnesium, copper, lead, and tin.

Fundamentally, there are four chief parts in die casting method. The first step is to lubricate the molds. This step has two effects: for temperature control and for easy elimination of the parts.

The next step in die casting process is to insert the molten metal to the die under high pressure. The pressure will be preserved until the metal is hardened. The casting, or the solidified metal, is then detached from the die using the ejector pins.

The last step in die casting process is to clean the casting by removing the scrap by particular trim die or by hand in which a case grinding will be desirable. The scraps include gate, flash, sprue, and runners. The casting will then be smoothened and finished to attain the preferred outcome. The scraps will be melted so that they can be utilized again for the other batch of the castings.

Using high pressure when injecting the molten alloy is vital to stop the air cavities that can be shaped before the alloy hardens. The molten alloy rapidly fills the die but this also results to air entrapment problems. That is why vents are incorporated along the parting lines.

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