Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

November 17, 2022

Oil Crisis Boosts Aluminum Auto Parts Use in 2022

Filed under: Aluminum Casting Parts — admin @ 12:00 pm

Oil crisis boosts aluminum auto parts use

There’s a silver lining in the escalating crude oil prices for the aluminum die casting industry. The high fuel prices has renewed consumer demand for lighter, more fuel efficient and environment-friendly cars, prompting the automotive industry to increase usage of aluminum auto parts.

Aluminum now ranks second behind steel among materials used in car manufacturing. Two years ago, the average aluminum content of cars worldwide has already reached close to 280 pounds, with the average in the North American auto industry even higher at an average of 319 pounds. The world average aluminum content of cars in 2002 has been estimated at 274 pounds and at 251 pounds, clearly indicating an uptrend which in the process had aluminum auto parts overtook plastic and iron in usage by the automobile industry.

Reducing the weight of the vehicle is among the primary avenues by which car manufacturers endeavour to reduce the automobile’s consumption of fuel and emission of greenhouse gases. Car designers estimate that a 10% weight reduction in automobiles could reduce fuel consumption by 6-8%. If the steel body of a car is changed to aluminum, weight could be reduced by 50%. This in turn would result in an estimated savings of 3,000 liters of fuel and gas emission reduction by 7,500 kilograms during the entire lifetime of the average car. The growing list of aluminum auto parts include instrument support panels, cylinder heads, engine blocks, wheels, front and rear bumper beams, side impact beams, engine subframe assemblies, suspension components, roof structures and closure panels.

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November 10, 2022

Purpose of Die Casted Aluminum Heatsinks in 2022

Purpose of Die Casted Aluminum Heatsinks
Aluminium is the ideal raw material to be used in making heat sinks because this part should be very durable. Aluminium is known to be a more durable metal compared to other metals including steel. At the same time, it is very abundant and easy to acquire which makes it a cheap material as well. Aluminum Heatsinks are used in electronic products and even appliances. Its purpose is to divert the heat produced by the electrical wires from the other more sensitive parts of the product. In other words, it is used as a safety feature to insure that the electrical device or appliance work perfectly and do not overheat.
Aluminum Heatsinks are used in many products all over the world which means that they are needed in large quantities at any given time. To produce them in an efficient and fast manner, the process known as die casting is used.
There are just three simple steps in die casting Aluminum Heatsinks. The first step is to take the aluminium bar and liquefy it by heating the bar. Once the aluminium is turned to liquid, the next step is to inject it to moulds or castings so that it will take on its proper shape. When the casting cools, all that is left is to polish it and a few finishing touches.
Die casting can create consistent results in a fast amount of time. At the same time, it is a relatively cheap process which makes it a very popular method in making not just heat sinks, but other aluminium parts as well.

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November 3, 2022

Aluminum Lighting Fixtures that work for you in 2022

Aluminum lighting fixtures are at work for you

Whenever your car stops at a red light, chances are one of the commonplace, yet unnoticed, aluminum lighting fixtures has just served well in keeping order in your daily life. Indeed, street traffic light housings are not the only applications of aluminum lighting fixtures because of the many benefits offered by these die cast products.

For some time in the past, the production of lighting fixtures was a labor-intensive process, requiring the lengthy and laborious process of welding different pieces together. Naturally, this process is also costly and imposed limits on the shapes that could be designed. However, with the advances in die casting technology, aluminum lighting fixtures have been developed. Through die casting turning out products that are already in net shape, mass-production bringing in economies of scale has been made possible. The less-expensive aluminum lighting fixtures could likewise be designed into any desirable shape and powder-coated for a good-looking finish.

Aluminum’s light weight also contributed to shipping cost reduction, making these products an attractive option vis-à-vis their steel counterparts which could be heavier by as much as one-third. While plastic lighting fixtures would be lighter, these would not last as long as the aluminum lighting fixtures. This longevity is brought about by the superb thermal properties of aluminum which likewise enable its applications in various lighting requirements especially when high temperature bulbs are used. Common applications for aluminum lighting fixtures in addition to traffic light housings include those for garage lighting, hanging lights, airport runway lights and video camera lights.

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