Diecasting 101 – Fabrication Method Also Exacting Details. Cast Parts is a process in the metalworking industry that is employed to produce engineered metal parts. The processes along with its diverse methods are very versatile. The products range from simple pieces to intricate and highly defined parts utilized in various machines. Current technology has made it possible for manufacturers to come up with both serviceable and attractive output.
An output derived from the whole process come in huge volumes and is utilized in many industrial products. Die casters manufacture both commercial and consumer components and parts that are in turn utilized in other industries. Many of the cast items can readily be seen at home, which includes toys, faucets, aluminum die cast automotive parts, and other items that are used daily.
Die Casting History
The history of this metalworking process traces its origin to the mid-1800s. The first patented technology that uses this very procedure dates back to 1849, which is for a machine that produces types for employed in printing. The machine was manually operated unlike the ones used today. Even though it may seem that this initial use was a bit crude, it paved the way for more intricate and elaborate methods that manufactured more complex components. However, the production of printer’s type was the initial product and would be until 20 years later.
People began to try working new items using the new-found technology as the years went by. Items in various shapes and forms were experimented on – some worked and others failed, which is how things really in the field of invention. The more successful produce included component parts for phonographs, which were starting to become popular during that era. Parts for cash registers were also mass produced during this time.
The mass production age of Diecasting had a kick off in the 1900s. At the turn of the new century, a lot of developments ensued. This includes the introduction of new metals that will later become leading metals to be employed in the metalworking industry where zinc casting is utilized. Zinc metals and aluminum metals were introduced into the process in 1914, which is nothing but a revolutionary idea in the works.
The aluminum metals like copper and magnesium also came into play. These new zinc metals provided a wide spectrum of advantages and uses. Zinc made it easier for fabricaters to cast more intricate parts due to its low melting point and high ductility. Aluminum alloys such as 380 aluminum die casting allowed them to produce corrosion resistant components.
As well as the light weight of magnesium metals allowed fabricaters to manufacture aluminum die cast lighting fixtures. The wider variety of alloys provided more options to fabricaters. It also opened the way to advancing the current technology currently in use.
The Cast Parts technology also improved with the times. The variety of aluminum metals to work on allowed producers to experiment on other methods not previously utilized. The original procedure employed by producers and metalworkers was low pressure injection. This process worked for a while but it was in nowise perfect.
The methods were later developed like gravity pressure and high pressure Die Casting . Newer methods include squeeze and semi- solid casting. Advancement both in the Cast Parts technology used and the alloys employed by die cast company should be expected.