Die Casting Tooling « Die Casting Blog for Cast-Parts

September 15, 2022

The Four Steps of the Die Casting Process in 2022

Filed under: Die Casting Tooling — Tags: Cast Parts, Die Casting Machines, Die Casting Molds, Die Casting Parts, Die Casting Process — admin @ 12:00 pm

The Four Steps of the Die Casting Process
The die casting process is a hard task, though in the end, it can be very rewarding. Basically, it is the process of subjecting a molten metal to high pressure in order to create mold cavities. These mold cavities are eventually transformed into dies. Die casting can only be done with metals, the most popular kinds being tin, lead, magnesium, copper, zinc, aluminium, and their alloys. Non-ferrous metals are the recommended kinds for die casting. As a whole, die casting is usually done when small or medium-sized metal parts are needed, and require good detail, dimensional consistency and a very fine surface quality. In the metalworking industry, the die casting process is immensely popular mainly because of its versatility.
One thing that die casting has to compete with, however, is the process of injection-molding plastic parts. People who would rather settle for cheaper things of lower quality are now turning to plastic instead of metal. However, when it comes to house parts and similar materials, die casting remains as the leading practice for small structures.
The die casting process can be summarized in four major steps. First of all, the mold needs to be sprayed with an amount of lubricant and then closed, for the lubricant will help control the die’s temperature, as well as assist in removing the casting. Then, the molten metal is put into the die under a very high pressure. The pressure must be maintained until the casting is solidified. After opening the die, the shot, using ejector pins, is removed, and then the scrap is separated from the castings.

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September 8, 2022

Different Forms of Die Casting Tooling in 2022

Filed under: Die Casting Tooling — Tags: Cast Parts, Die Casting Company, Die Casting Parts, Die Casting Process, Die Casting Tooling — admin @ 12:00 pm

Different Forms of Die Casting Tooling

Die casting tooling can also be called insert die, die casting molds, or die casting dies. They can come in various forms, styles, and sizes. One of the forms of die casting tooling is the die cast tooling inserts. They are the least expensive among the tooling that requires heat-treating so that the life of the insert will be extended. The tooling life is the number of parts possible to be made in the inserts. The other form is the Prototype die casting tooling insert. They are the same with the first form of tooling but the only difference is that this type need not be heat-treated and can be damaged easily.
The next type is die casting unit die tooling and this is smaller than the complete mold but larger than the inserts. It also uses more steel compared to the inserts and less steel than the complete mold.
Complete Class A die casting die fits into the die casting machine without the use of any base or holder. This type produces better quality parts and more die life. It has waterlines and trim dies that can speed up the production.
Die casting Family Mold tooling has many cavity die inserts that can process single or multiple parts each cycle. It should be removed from the machine when changing inserts so it is costly and not time efficient.
Trim dies can save time in production and cut the excess alloy in the parts produced. They are mounted into a trim press and are pressed together with tons of pressure.

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August 25, 2022

What is Die Casting Porosity in 2022?

Filed under: Die Casting Tooling,Zinc Cast Parts Alloys — Tags: Die Cast Tooling, Die Casting Process, Die Casting Tooling — admin @ 12:00 pm

What is Die Casting Porosity?
In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.
What is die casting porosity? It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.
What causes die casting porosity? Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.

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August 24, 2016

The Aluminum Casting Process–A Closer Look

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Tooling — Tags: Casting Aluminum, Die Cast Tooling, Die Casting, Die Casting Aluminum Parts, Die Casting Company, Die Casting Parts, Die Casting Tooling — admin @ 10:12 am

The Aluminum Casting Process–A Closer Look. The aluminum casting process has been around for several years, and it operates by forcing molten metal, which is aluminum (naturally) under very high pressure into a variety of tooling cavities. The end result of this process, which in fact takes longer than most people think, is a quantity of aluminum cast parts. Aluminum cast parts are some of the most in demand cast parts in the metalworking commerce, and it is not difficult to understand why. Aluminum part castings are incredibly delicate and intricate in form, detail, and texture, allowing customers to make quality products.

So, what truly happens in the aluminum casting process? First things first – the mold is closed, just after it is coated with oils, and the cast parts are closely watched in terms of pressure and temperature. The pressure needed to shoot the molten metal into the die is around 10-175 mpa or, in other measurements, 1500-25000 psi. This pressure is sustained until; finally, the mold effectively solidifies. To complete the aluminum casting process, the die cast mold is then filled with a high-pressure injection; this is repeated before the entire mold gets the chance to harden.

Furthermore, Aluminum is just one of the chosen metals that can be used in the casting process. Other casting process makes use of non-ferrous or ferrous metals (this all depends on the customer’s taste and needs), such as tin, magnesium, lead, and zinc. However, the aluminum casting process enjoys a huge market and claims one of the top spots in the list of the metalworking industry’s favorite casting processes.

If you are looking for Die Casting Aluminum Parts, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

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June 8, 2016

From Mines to Aluminum Parts for Airplanes

Filed under: Aluminum Casting Parts,Cast Parts,Die Casting Tooling — Tags: Cast Parts, Casting Aluminum, Die Cast Tooling, Die Casting Molds, Die Casting Tooling — admin @ 10:01 am

From Mines to Aluminum Parts for Airplanes. Aluminum is found in countries such as Suriname, Kazakhstan, Jamaica, Guinea, Russia, India, China, Venezuela, Brazil, and Australia. It is malleable, ductile, has a good heat conductivity and electrical conductivity, has high strength-to-weight ratio, is non corrosive, and is inexpensive enough to create. Boats, bikes, cars, trucks, planes, and railway cars all use aluminum cast parts. The metal is highly recommended for all different types of casting procedures. Metalworkers employ a different type of aluminum casting process depending on a product’s design, shape, needed strength, soundness, accuracy of casting measurements, and of course, cost of mold and cost of product per object.

Furthermore, Aluminum part castings include processes such as investment casting, sand casting, stable mold casting, die cast mold and many more. A metalworking company is versed in the several different processes. A procedure that will meet the needs of a client can be picked from among all these. Some of these companies offer free estimates, consultation, and other useful services. Online forms are readily offered to be filled up and send in with useful info such as a product order description, weight, type, material, quality requirements, and quantity of order. Having the information that you give, a metalworking company can then come up with a price quotation or estimate.

Also, Other services besides aluminum part castings include machining, anodizing, chem-filling, tumble finishing or vibratory finishing, powder coating, and painting. The industry services such other industries that have need of aluminum cast parts such as the communications industry, the computer industry, the automotive industry, the space industry, and the aeronautics industry.

If you are looking for a Die Casting Company, look at this website. Die Castings Blog gives information on how to get a Aluminum Die Castings and Zinc Die Castings. If you are looking for Die Casting Part Prices look at this website.

Cast Parts Company Die Casting Company
6918 Beck Avenue
North Hollywood, CA. 91605
818-982-9386 Phone
Sales@Cast-Parts.com.

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Older Posts »

Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 15, 2022

The Four Steps of the Die Casting Process in 2022

September 8, 2022

Different Forms of Die Casting Tooling in 2022

August 25, 2022

What is Die Casting Porosity in 2022?

August 24, 2016

The Aluminum Casting Process–A Closer Look

June 8, 2016

From Mines to Aluminum Parts for Airplanes