Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

November 12, 2010

Pressure Die Casting Aluminum Aircraft Parts vs Sand Casting

Pressure Die Casting Aluminum Aircraft Parts vs Sand Casting. Die casting is an adaptable procedure for creating engineered metal parts through infusing molten metal under a high pressure into steel molds that can be reused. These molds, which are also called dies, could be devised in order to create difficult shapes with a high level of repeatability and precision. The parts could be very sharply delineated, with flat or textured exteriors, and are appropriate for a broad range of nice-looking and functional finishes. Die castings are one of the highest volumes, bulk-produced products created by the metalworking business.

A sand casting or a sand molded casting is created by shaping a mold from a sand blend and dispensing molten metal fluid into the hollow space inside the mold. Then, the mold is chilled down until the metal has hardened. In the final step, the casting is disconnected from the mold. There are 6 stages in this procedure:

1. Position an pattern in the sand to produce a mold.

2. Integrate a gating scheme.

3. Get rid of the pattern.

4. Fill up the mold cavity with the metal that is melted.

5. Set aside the metal to chill down.

6. Shatter away the sand mold and get rid of the casting.

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