Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

January 21, 2012

Processes of Aluminum

Processes of Aluminum. Some machineries, equipment, and modern electronic gadgets are manufactured for universal division. The manufacturing procedure needs speed and efficiency at no forfeit of quality or expense. For products that are made with aluminum parts, casting is the answer.

The aluminum casting process provides dimensional accuracy, high strength, a light weight, and a superior surface finish. Several other benefits of aluminum cast parts are its resistance to corrosion and its thermal and electrical conductivity. Casting needs the metal to be molten when it is put into molds. As the aluminum sets or become hard, it then takes the form and design of its mold. The properties of this metal that make it supreme for all the ways of metal casting are its high melting point, its malleability, and its ductility.

Aluminum part castings are:

  • diecasting, used for miniature detailed parts with the same width all the way through
  • investment casting, for slender walled complicated precision tiny parts
  • long-enduring mold casting, for high-volume bigger than die casting pieces
  • sandcasting, for larger pieces with intricate shapes and varying wall width
  • shell mold casting, like sandcasting but with enhanced surface finish, more dimensional accuracy, and higher cooling rates
  • EPC or evaporative pattern casting, for detailed patterns
  • plaster casting, for fine details as well as close tolerances
  • continuous casting, for non-porous casting of round, square, hexagonal rods and other elongated shaped aluminum products
  • Other metals that are used for parallel procedures are the low heat metals that include zinc, tin, lead and the high heat metals such as copper, silver, and copper alloys brass and bronze.

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