Die Casting Blog for Cast-Parts Aluminum Die Cast Parts and Zinc Die Cast Parts manufacturing and cast parts production

September 8, 2022

Different Forms of Die Casting Tooling in 2022

Different Forms of Die Casting Tooling

Die casting tooling can also be called insert die, die casting molds, or die casting dies. They can come in various forms, styles, and sizes. One of the forms of die casting tooling is the die cast tooling inserts. They are the least expensive among the tooling that requires heat-treating so that the life of the insert will be extended. The tooling life is the number of parts possible to be made in the inserts. The other form is the Prototype die casting tooling insert. They are the same with the first form of tooling but the only difference is that this type need not be heat-treated and can be damaged easily.
The next type is die casting unit die tooling and this is smaller than the complete mold but larger than the inserts. It also uses more steel compared to the inserts and less steel than the complete mold.
Complete Class A die casting die fits into the die casting machine without the use of any base or holder. This type produces better quality parts and more die life. It has waterlines and trim dies that can speed up the production.
Die casting Family Mold tooling has many cavity die inserts that can process single or multiple parts each cycle. It should be removed from the machine when changing inserts so it is costly and not time efficient.
Trim dies can save time in production and cut the excess alloy in the parts produced. They are mounted into a trim press and are pressed together with tons of pressure.

Review our Cast Parts Blog
gives information on how to get a Aluminum Castings and Zinc Castings. To get

Castings Prices
look at this website if you are looking for Cast Aluminum Parts. This is where you find information on
Aluminum Casting Process.

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September 1, 2022

Why use Aluminum Die Casting in 2022?

Why use aluminum die casting?

Many materials can be used in various metalworking processes including in the popular method of die casting. The most preferred materials for die casting are non-ferrous metals such as aluminum, zinc, copper, lead, magnesium and tin-based alloys. Many manufacturers, nonetheless, favor aluminum die casting because of several advantages.

By opting for aluminum die casting, manufacturers are able to parlay the metal’s beneficial characteristics. For one, aluminum is light in weight but possesses good mechanical properties. Parts with thin walls and complex shapes can be produced at excellent quality and strength by using aluminum. Even at high temperatures, the metal also retains its strength. Aluminum also offers good resistance to corrosion and provides high electrical and thermal conductivity needed in many parts of consumer and industrial products.

Owing to these basic properties, aluminum die casting can produce stronger and more durable components. The malleability of aluminum also allows the production of parts that could be applied with varying types of textures, resulting in fewer finishing touches needed for the end-products.

Aluminum die casting can likewise easily mass-produce parts already tailor-fit for assembly, complete with holes, bosses or studs. These features would contribute to less labor costs and a more efficient production line.

Cast Parts Company has a
Casting Parts Blog that
gives information about Aluminum Castings Process and
the Zinc Casting Process.

Look at this webpage, if you are looking for
Aluminum Casting Tooling.

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August 30, 2022

The Advantages of Aluminum Chassis Casting Over Steel in 2022

Filed under: Aluminum Casting Parts — Editor @ 11:00 am

The Advantages of Aluminum Chassis Castings Over Steel. High pressure die casting is the process used to make aluminum die cast parts and chassis castings. This process is now becoming more and more popular in several major manufacturing industries because of its many advantages.

Aluminum is a great metal to work with. Unlike other metals, it has plenty of strengths. The metal can be found almost everywhere in the planet. Supply will not run out, so it is easy to acquire and not heavy on your pockets.

Advantages of aluminum chassis castings over steel include:

  • Aluminum can be stronger than steel
  • three times greater axial load strength
  • Faster production rate. In fact, production quantities can be done within a few days instead of several weeks!
  • Fewer failures and returns to the OEM
  • Weight is lighter by two and a half times for lesser shipping costs
  • Less finishing costs
  • Raw parts manufacturing costs are much less
  • Better looking parts

You can produce aluminum die casts according to your preference and specifications, such as the trim, clean, machine, inspect, powder coat and the package of your aluminum cast parts.

All in all, the use of aluminum castings over still helps you reduce weight, boost strength, and save you more money.

Kinetic Die Casting Company can manufacture aluminum car parts, aluminum hardware, and Aluminum Lighting Partsaluminum lighting parts

“The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company. Inc.

6918 Beck Avenue, North Hollywood,

California 91605, United States of America

E-mail sales@kineticdc.com

USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

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Kinetic Die Casting Company makes:

  • Metal Casting Parts or Plastic Parts
  • Military Die Casting Parts
  • Die Casting Tooling
  • Aluminum Die Casting Military Part

    August 25, 2022

    What is Die Casting Porosity in 2022?

    What is Die Casting Porosity?
    In order for you to know what die casting porosity is, you need to know the basics. Die casting is a process wherein a particular amount of molten metal is put inside a container, then it is applied with great force so as to force it into a mold. After this, the metal is left to cool down and harden then it is removed. The same process is repeated over again. Die casting companies use metals which are non-ferrous, or do not contain Iron, as this is the highest factor for oxidation and rusting. Several examples of non-ferrous metals include zinc, aluminum, lead, magnesium, tin and copper.
    What is die casting porosity? It is a kind of factory defect in which die casts contain small pockets of void space and air within the metal or plastic, causing it to become porous. Eventually, these air pockets cause the die casted material to become brittle and weak. Usually, die casting porosity is an unwanted result and is considered as a substandard product.
    What causes die casting porosity? Basically, it is caused by poor handling and casting process. There might have been small cracks and crevices in the machine where the air could come in. The mixing process of the metal may have been poor, therefore creates bubbles inside the metal. One needs to check up the machine used for die casting regularly to prevent this kind of problem. It is also recommended to use vacuum devices to suck out the air inside the molten substance to reduce the incidence of die casting porosity.

    Cast Parts Company
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    August 18, 2022

    Aluminum Auto Parts will Gain Momentum

    Filed under: Aluminum Casting Parts — Tags: , , — admin @ 12:00 pm

    Aluminum Auto Parts will Gain Momentum

    One of the most abundant metals found on earth is aluminum. This metal is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in manufacturing automobiles and aluminum auto parts.

    In North America, transportation is representative of the largest market for aluminum. Where production of cars and trucks are concerned, the aluminum is the second most widely used component. Top reason for this is because manufacturers are keen in improving the gas mileages of their vehicles. Since aluminum is about one-third the weight of steel, the entire vehicle mass can be reduced significantly.

    Casting, rolling, extrusion, or forging can be used to process aluminum. When rolled under extreme pressure, the aluminum becomes thinner and longer. It becomes any of the three widely used forms: plate, sheet, and foil.

    As carmakers continue to conduct research about aluminum and how best they can use this metal to produce excellent quality vehicles, more companies will start turning to aluminum as an alternative material to steel and iron.

    These days, aluminum auto parts made of aluminum die casts include: valve covers, aluminum alloy wheels, carburetors, as well as body and closure panels, or flooring. Aluminum is still used at a very low volume. Mass production will only be feasible once research finds out how aluminum can really become more useful than steel.

    Concerns for reliability and safety are the major factors that inhibit the full blast production of major car parts. As carmakers gain more confidence in the methods and techniques to produce high-quality aluminum auto parts, the public is yet to drive the more economical cars made out of aluminum.

    Cast Parts Company makes parts in
    A380 Aluminum Alloy Parts
    and in
    #3 Zinc Alloy Parts
    using a high pressure casting process.Click this link if you are looking for
    Die Casting Part Prices.
    look at this webpage
    Die Casting Metal Alloys for material information.
    This is where you find information on
    High Pressure Casting Process

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