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September 22, 2022

The Basics of Die Casting in 2022

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The Basics of Die Casting

Die-casting is a process where the metal is placed under high pressure to be molded and turned into reusable steel. The molten metals are durable because of the process that they have undergone. The metals produced can be seen in commercial, consumer, and industrial products. They can be simple but others are complex like connectors. They can be seen mostly in automobiles, house equipment, toys, and office equipment. The usual alloys used in die-casting are zinc, aluminum, magnesium, copper, lead, and tin.
There are many advantages of die-casting. Economically speaking, it is efficient compared to other manufacturing processes. The parts produced have long life. The process is also high-speed and can mass-produce the parts even the complex ones. This is because of the molds or the dies used to produce the parts. Also, because of the molds, the parts are accurate and dimensionally stable. The accuracy and stability of the parts make them very durable and heat resistant. The strength and stability of the parts are due to the absence of fasteners or connectors within the parts because they are produced as one. The parts can also have different finishing from smooth to textured. Another advantage is that it can produce thinner walls as compared to other casting methods like sand casting and permanent casting.
The two methods in die-casting are hot chamber and cold chamber. The difference between the two methods is the type of alloys that can be processed in the machines. Hot chamber can process alloys with low melting point while the cold chamber can process alloys with high melting point.

Cast Parts Company makes parts in
A380 Aluminum Alloy Parts and in
#3 Zinc Alloy Parts using a high pressure casting process.Click this link if you are looking for
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September 15, 2022

The Four Steps of the Die Casting Process in 2022

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The Four Steps of the Die Casting Process
The die casting process is a hard task, though in the end, it can be very rewarding. Basically, it is the process of subjecting a molten metal to high pressure in order to create mold cavities. These mold cavities are eventually transformed into dies. Die casting can only be done with metals, the most popular kinds being tin, lead, magnesium, copper, zinc, aluminium, and their alloys. Non-ferrous metals are the recommended kinds for die casting. As a whole, die casting is usually done when small or medium-sized metal parts are needed, and require good detail, dimensional consistency and a very fine surface quality. In the metalworking industry, the die casting process is immensely popular mainly because of its versatility.
One thing that die casting has to compete with, however, is the process of injection-molding plastic parts. People who would rather settle for cheaper things of lower quality are now turning to plastic instead of metal. However, when it comes to house parts and similar materials, die casting remains as the leading practice for small structures.
The die casting process can be summarized in four major steps. First of all, the mold needs to be sprayed with an amount of lubricant and then closed, for the lubricant will help control the die’s temperature, as well as assist in removing the casting. Then, the molten metal is put into the die under a very high pressure. The pressure must be maintained until the casting is solidified. After opening the die, the shot, using ejector pins, is removed, and then the scrap is separated from the castings.

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    September 8, 2022

    Different Forms of Die Casting Tooling in 2022

    Filed under: Die Casting Tooling — Tags: , , , , — admin @ 12:00 pm

    Different Forms of Die Casting Tooling

    Die casting tooling can also be called insert die, die casting molds, or die casting dies. They can come in various forms, styles, and sizes. One of the forms of die casting tooling is the die cast tooling inserts. They are the least expensive among the tooling that requires heat-treating so that the life of the insert will be extended. The tooling life is the number of parts possible to be made in the inserts. The other form is the Prototype die casting tooling insert. They are the same with the first form of tooling but the only difference is that this type need not be heat-treated and can be damaged easily.
    The next type is die casting unit die tooling and this is smaller than the complete mold but larger than the inserts. It also uses more steel compared to the inserts and less steel than the complete mold.
    Complete Class A die casting die fits into the die casting machine without the use of any base or holder. This type produces better quality parts and more die life. It has waterlines and trim dies that can speed up the production.
    Die casting Family Mold tooling has many cavity die inserts that can process single or multiple parts each cycle. It should be removed from the machine when changing inserts so it is costly and not time efficient.
    Trim dies can save time in production and cut the excess alloy in the parts produced. They are mounted into a trim press and are pressed together with tons of pressure.

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    September 1, 2022

    Why use Aluminum Die Casting in 2022?

    Filed under: Aluminum Casting Parts,Die Casting Company — Tags: , , , , — admin @ 12:00 pm

    Why use aluminum die casting?

    Many materials can be used in various metalworking processes including in the popular method of die casting. The most preferred materials for die casting are non-ferrous metals such as aluminum, zinc, copper, lead, magnesium and tin-based alloys. Many manufacturers, nonetheless, favor aluminum die casting because of several advantages.

    By opting for aluminum die casting, manufacturers are able to parlay the metal’s beneficial characteristics. For one, aluminum is light in weight but possesses good mechanical properties. Parts with thin walls and complex shapes can be produced at excellent quality and strength by using aluminum. Even at high temperatures, the metal also retains its strength. Aluminum also offers good resistance to corrosion and provides high electrical and thermal conductivity needed in many parts of consumer and industrial products.

    Owing to these basic properties, aluminum die casting can produce stronger and more durable components. The malleability of aluminum also allows the production of parts that could be applied with varying types of textures, resulting in fewer finishing touches needed for the end-products.

    Aluminum die casting can likewise easily mass-produce parts already tailor-fit for assembly, complete with holes, bosses or studs. These features would contribute to less labor costs and a more efficient production line.

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    August 18, 2022

    Aluminum Auto Parts will Gain Momentum

    Filed under: Aluminum Casting Parts — Tags: , , — admin @ 12:00 pm

    Aluminum Auto Parts will Gain Momentum

    One of the most abundant metals found on earth is aluminum. This metal is strong, flexible, lightweight, recyclable, malleable, and corrosion-resistant. These properties are factors that make the aluminum a great choice for material in manufacturing automobiles and aluminum auto parts.

    In North America, transportation is representative of the largest market for aluminum. Where production of cars and trucks are concerned, the aluminum is the second most widely used component. Top reason for this is because manufacturers are keen in improving the gas mileages of their vehicles. Since aluminum is about one-third the weight of steel, the entire vehicle mass can be reduced significantly.

    Casting, rolling, extrusion, or forging can be used to process aluminum. When rolled under extreme pressure, the aluminum becomes thinner and longer. It becomes any of the three widely used forms: plate, sheet, and foil.

    As carmakers continue to conduct research about aluminum and how best they can use this metal to produce excellent quality vehicles, more companies will start turning to aluminum as an alternative material to steel and iron.

    These days, aluminum auto parts made of aluminum die casts include: valve covers, aluminum alloy wheels, carburetors, as well as body and closure panels, or flooring. Aluminum is still used at a very low volume. Mass production will only be feasible once research finds out how aluminum can really become more useful than steel.

    Concerns for reliability and safety are the major factors that inhibit the full blast production of major car parts. As carmakers gain more confidence in the methods and techniques to produce high-quality aluminum auto parts, the public is yet to drive the more economical cars made out of aluminum.

    Cast Parts Company makes parts in
    A380 Aluminum Alloy Parts     and in
    #3 Zinc Alloy Parts     using a high pressure casting process.Click this link if you are looking for
    Die Casting Part Prices.
    look at this webpage
    Die Casting Metal Alloys for material information.
    This is where you find information on
    High Pressure Casting Process

    Contact:

    Cast Parts Die Casting Company

    818-982-9386

    Sales@Cast-Parts.com

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